Maintenance Guide yeSemi-Electric Self-Loading Stackers

Maintenance Guide yeSemi-Electric Self-Loading Stackers

Mufananidzo Kwakabvaunsplash

Nguva dzose kuchengetedza ndikozvakakoshakuitira hupenyu hurefu uye kushanda kwakakwana kweinotakurika self-load forklift semi-magetsi stackers.Nekutevera nhungamiro yevagadziri uye kuita cheki yenguva dzose, unogona kuwedzera zvakanyanya hupenyu hwemidziyo yako.Kugadzirisa kwakaringana hakungovimbisi kuchengetedzeka chete asiwo kunoderedza mari yekushandisa kusvika30% -50%kuburikidza nekuwedzera kwekushanda uye kuderedza nguva yekuderedza.Gwaro iri rinotsanangura mabhenefiti ekuchengetedza, richikubatsira kuti unzwisise kukosha kwarinoita mukuwedzera hupenyu hwehupenyu hwako.inotakurika yega-mutoro forklift semi-magetsi stacker.

Kunzwisisa Yako Semi-Electric Self-Loading Stacker

Paunenge uchishanda ainotakurika yega-mutoro forklift semi-magetsi stacker, zvakakosha kuti tinzwisise zvikamu zvaro zvakaoma kunzwisisa uye mabasa.Nekunzwisisa mabasa echikamu chimwe nechimwe, unogona kuve nechokwadi chekushanda kwakatsetseka uye kuita kwakakwana.

Zvikamu uye Mabasa

Electric Motor

Themota yemagetsiinoshanda sesimba resimba rakoinotakurika yega-mutoro forklift semi-magetsi stacker, kushandura simba remagetsi kuita mechanical simba kutyaira muchina zvakanaka.

Hydraulic System

Mukati makoinotakurika yega-mutoro forklift semi-magetsi stacker, ivohydraulic systeminoita basa rakakosha mukusimudza uye kudzikisa mitoro nemazvo uye kutonga, kuwedzera chibereko munzvimbo dzakasiyana dzekushanda.

Control Panel

Thecontrol panelinoshanda senzvimbo yekuraira yakoinotakurika yega-mutoro forklift semi-magetsi stacker, inobvumira vashandisi kutonga mabasa akadai sekumhanya, kutungamira, uye mitoro yekubata michina zvisina musono.

Load Handling Mechanism

Themutoro wekubata michinaine basa rekubata zvakachengeteka uye kutakura mitoro, kuve nechokwadi kugadzikana uye kuchengetedzeka panguva yekubata zvinhu mabasa pane yako.inotakurika yega-mutoro forklift semi-magetsi stacker.

Basic Operating Principles

Manual vs. Electric Operations

Kunzwisisa mutsauko uripo pakati pemanyorero nemagetsi mashandiro kwakakosha pakushandisa ainotakurika yega-mutoro forklift semi-magetsi stacker.Nepo mashandiro emawoko achida kushanda nesimba, kushanda kwemagetsi kunopa hunyanzvi hwekubata masimba nekunetseka kudiki kune vanoshanda.

Safety Features

Chengetedzo maficha akabatanidzwa mune yakoinotakurika yega-mutoro forklift semi-magetsi stackerdzakagadzirirwa kukoshesa kugara zvakanaka kwevashandisi uye kudzivirira tsaona.Zvijairire nzira dzekuchengetedza idzi kuti uve nechokwadi chenzvimbo yekushanda yakachengeteka nguva dzese.

Daily Maintenance Checks

Pre-Operation Inspection

Visual Inspection

  1. Examine theinotakurika yega-mutoro forklift semi-magetsi stackerzvine hungwaru kune chero zviratidzo zvekukuvadzwa kana kusarongeka.
  2. Tarisa zvinhu zvese zvakasakara uye kubvaruka, kuve nechokwadi chekuti zvese zviri muchimiro chakakwana.
  3. Ongorora muviri we stacker kuona mazino, makwara, kana zvimwe zvinoonekwa.

Battery Check

  1. Simbisa mamiriro ebhatiri reinotakurika yega-mutoro forklift semi-magetsi stackerasati avhiyiwa.
  2. Ita shuwa kuti mabhatiri ekubatanidza akachengeteka uye haana corrosion.
  3. Tarisa chiyero chekuchaja bhatiri kudzivirira kukanganisa kusingatarisirwe panguva yebasa.

Hydraulic Fluid Levels

  1. Gara uchitarisa uye chengetedza iyo hydraulic fluid mazinga mune yakopallet jackkuvimbisa kushanda kwakanaka.
  2. Pamusoro peiyo hydraulic fluid kana zvichidikanwa, uchitevera kurudziro yemugadziri.
  3. Gadzirisa chero kuvuza nekukasira kudzivirira kukanganisa kune iyo hydraulic system.

Tire Condition

  1. Ongorora matai akoinotakurika yega-mutoro forklift semi-magetsi stackerzvekupfekwa, zvichekwa, kana zvibodzwa.
  2. Chengetedza kudzvanywa kwetayi kwakaringana zvinoenderana nezvakatsanangurwa kuti uwedzere kugadzikana uye kufambisa.
  3. Tsiva matai akakuvadzwa nekukurumidza kudzivirira njodzi dzekuchengetedza panzvimbo yebasa.

Hub Nuts Kusimba

  1. Nguva nenguva ongorora kusimba kwehub nuts pane yakopallet jackkudzivirira kurongeka kwevhiri kana kupatsanurwa.
  2. Shandisa maturusi akakodzera kuchengetedza yakasununguka hub nzungu uye kuve nechokwadi chekushanda kwakanaka kweiyo stacker.
  3. Simbisa chero nzungu dzisina kusimba uchitevera akakurudzirwa torque tsika dzakapihwa nemugadziri.

Mwenje Mamiriro

  1. Tarisa marambi ese ari pauriinotakurika yega-mutoro forklift semi-magetsi stackerkuitira kushanda uye kujeka.
  2. Chenesa tsvina kana marara kubva pazvivharo zvemwenje kuti urambe uchionekwa munzvimbo dzisina chiedza.
  3. Dzorera chero marambi akakuvadzwa pakarepo kuti aenderane nemitemo yekuchengetedza.

Post-Operation Inspection

Kuchenesa Matanho

  1. Chenesa uye chenesa nzvimbo dzese dzakopallet jackmushure mekushanda kwega kwega kudzivirira kusvibiswa uye kugadzira ngura.
  2. Shandisa akakodzera ekuchenesa uye maturusi ekubvisa tsvina, girisi, uye marara zvinobudirira.
  3. Chengetedza zvakanyanya kune nzvimbo dzinowanzo kuvakwa, senge undercarriage zvikamu uye mitoro yekubata michina.

Kutarisa Wear and Tear

  1. Ita ongororo yakakwana yezvikamu zvakakosha pane yakoinotakurika yega-mutoro forklift semi-magetsi stackerpost-operation.
  2. Ziva chero zviratidzo zvekupfeka, ngura, kana kushushikana kwemagetsi zvinogona kukanganisa kushanda.
  3. Gadzirisa kukuvadzwa kudiki nekukurumidza kuburikidza nekugadzirisa kana kutsiva kuchengetedza kushanda zvakanaka.

Kupaka uye Kuchengetedza iyo Stacker

  1. Paka yakopallet jackmunzvimbo yakasarudzwa kure nekuyerera kwetraffic mushure mekupedza mabasa.
  2. Batanidza mabhureki ekupaka zvakachengeteka uye maforogo epasi kusvika padanho repasi usati wasiya midziyo isina kutarisirwa.
  3. Chengetedza kukiya mapaneru uye bvisa makiyi kana asiri kushandiswa kudzivirira kupinda kusina mvumo.

Weekly and Monthly Maintenance Tasks

Weekly Maintenance

Kuzora kweZvikamu Zvinofamba

Nguva dzoselubricatezvikamu zvinofamba zvakoinotakurika yega-mutoro forklift semi-magetsi stackerkuderedza kupokana uye kudzivirira kupfeka nguva isati yakwana.Shandisa mafuta anokurudzirwa nemugadziri uye woaisa kune pivot point, majoini, uye dzimwe nzvimbo dzakakosha kuti uve nechokwadi chekushanda zvakanaka.

Kutarisa Kumanikidza kweTayi

Tarisa kudzvanywa kwevhiri pauripallet jackvhiki nevhiki kuchengetedza kushanda kwakakwana uye kugadzikana.Kukwira kwemitengo kwakafanira kwematayi kwakakosha pakubata zvakanaka uye kutakura mutoro.Wona kuti matai afurwa nemhepo zvinoenderana neakatemerwa mazinga ari mugwara remugadziri.

Kuongorora Forks uye Backrest

Ongorora maforogo uye backrest yakoinotakurika yega-mutoro forklift semi-magetsi stackervhiki nevhiki kuona chero zviratidzo zvekukuvadzwa kana kusarongeka.Ita shuwa kuti zvinhu izvi hazvina kubhenda, kutsemuka, kana kupfeka zvakanyanya izvo zvinogona kukanganisa kushanda kwavo.Gadzirisa chero nyaya nekukasira kudzivirira kukanganisa kushanda.

Monthly Maintenance

Kuongorora kwakadzama kweMagetsi Zvikamu

Ita ongororo yakazara yezvinhu zvese zvemagetsi mune yakopallet jackpamwedzi wega wega.Tarisa kubatanidza wiring, switch, fuse, uye control panel pane chero zviratidzo zvekukuvadzwa kana kusashanda zvakanaka.Ita shuwa kuti ese magetsi masisitimu ari kushanda nemazvo kuchengetedza kushanda zvakanaka.

Hydraulic System Maintenance

Kuchengetedza iyo hydraulic system kwakakosha pakushanda kwayo kwakanakainotakurika yega-mutoro forklift semi-magetsi stacker.Macheki emwedzi nemwedzi anofanirwa kusanganisira kuongorora hose, masilinda, mavharuvhu, uye mazinga emvura.Gadzirisa chero kuvuza kana kukanganisa nekukasira kudzivirira njodzi dzinogona kuitika kana kukuvara kwemidziyo.

Kushandisa Self-Diagnosis Basa

Tora mukana weiyo yekuzviongorora basa inowanikwa mune yakopallet jackcontroller kuona uye kugadzirisa chero zvingangoitika nyaya proactively.Gara uchimhanya bvunzo dzekuongorora sezvakakurudzirwa nemugadziri kuti aone kukanganisa nekukurumidza uye kudzivirira mamwe matambudziko akakosha panguva yekushanda.

Troubleshooting Common Issues

Matambudziko Emagetsi

Matambudziko eBattery

Pakusanganabhatiri nyayapamwe neinotakurika yega-mutoro forklift semi-magetsi stacker, zvakakosha kuti zvigadziriswe nekukasira kudzivirira kukanganisa kushanda.Gara uchiongorora kubatanidza kwebhatiri kuona chero zviratidzo zvekuora kana kusununguka zvinogona kukanganisa kushanda.Ita shuwa kuti chiyero chechaji yebhatiri inochengetedzwa mukati memazinga akakwana kuti itsigire mashandiro asina musono zuva rese.

Motor Mafunctions

Mota malfunctionsinogona kukanganisa kushanda kweyakopallet jack, zvichiita kuti kunonoke mumabasa ekubata zvinhu.Ita cheki chenguva pazvikamu zvemotokari kuti uone chero zvisizvo senge ruzha rusina kujairika kana kudengenyeka.Kugadzirisa kusashanda kwemota nekukasira nekubvunza bhuku remushandisi wematanho ekugadzirisa matambudziko kana kutsvaga rubatsiro rwehunyanzvi pazvinenge zvichidikanwa.

Hydraulic Matambudziko

Fluid Leaks

Mvura inobudamune hydraulic system yakoinotakurika yega-mutoro forklift semi-magetsi stackerzvinogona kukonzera kuderedzwa kusimudza masimba uye njodzi dzinogona kuitika dzekuchengetedza.Ongorora ese ma hydraulic hoses uye zvinongedzo nguva nenguva kuitira kuti pave nekuvuza kana kubuda.Rongedza chero mvura inobuda nekukasira nekusimbisa zvinongedzo kana kutsiva zvakakanganisika kuti uchengetedze yakakwana hydraulic performance.

Kurasikirwa Kwekumanikidza

Kuongororakupererwa kwemanikidziromu hydraulic system yakakosha kuitira kuti ive nechokwadi chekuenderana kwekutakura mutoro.Monitor pressure gauges uye zviratidzo pane yakopallet jackkuona chero kuchinja-chinja kungaratidza kusakanganiswa kwesimba.Ongorora uye gadzirisa nyaya dzekurasikirwa nekumanikidza nekukurumidza kudzivirira kusashanda kwemidziyo uye kuve nechokwadi chekuchengetedza kushanda.

Zvinetso zveMechanical

Kupfeka uye Kubvarura paMutoro Wekubata Mechanism

Kuramba uchishandisa yakoinotakurika yega-mutoro forklift semi-magetsi stackerzvinogona kutungamirira kukubvarukapamutoro wekubata michina, inokanganisa kugadzikana kwayo uye kushanda kwayo.Gara uchiongorora maforogo, cheni, uye kumashure kwezviratidzo zvekupfeka, kubhenda, kana kudhonzerana kusina kunaka.Gadzirisa chero nyaya dzine chekuita nekupfeka nekukasira kuburikidza nekugadzirisa kana kutsiva kuchengetedza mabasa akachengeteka ekubata zvinhu.

Control Panel Mafunctions

Control panel malfunctionsinogona kukanganisa kushanda kwakopallet jack, kukanganisa kubereka uye kuchengeteka munzvimbo yebasa.Checkcontrol panel inoratidzauye mabhatani nguva dzose nokuda kwekupindura uye nekururama.Calibrate control settings sezvinodiwa zvinoenderana negwara remugadziri kudzivirira kusashanda panguva yekushanda.

Mazano Ekuchengetedza Ekuchengetedza

Zvishandiso Zvekuzvidzivirira Pamunhu (PPE)

Magirovhosi

  1. Pfeka magirovhosi akasimba kudzivirira maoko kubva kumicheto yakapinza, makemikari, nemarara panguva yemabasa ekugadzirisa.
  2. Sarudza magirovhosi ane kubata kwakaringana uye kuchinjika kuti uve nechokwadi chekubata kwakachengeteka kwezvikamu pasina kukanganisa dexterity.
  3. Chinja magirovhosi akasakara nekukasira kuchengetedza mazinga ekudzivirira akanyanya uye kudzivirira kukuvara.

Magirazi Okuchengetedza

  1. Zvishongedze nemagirazi ekuchengetedza asingabatike kuti uchengetedze maziso ako kubva kune zvimedu zvinobhururuka uye kuputika.
  2. Ita shuwa snug fit yemagirazi ekuchengetedza kudzivirira kutsvedza kana kukanganisa kwekuona paunenge uchishanda pane stacker.
  3. Gara uchiongorora magirazi ekuchengetedza kana kukwenya kana kukuvadzwa, uchiatsiva pazvinenge zvakakodzera kuti utsigire mitemo yekudzivirira maziso.

Zvipfeko Zvokudzivirira

  1. Shandisa zvipfeko zvinodzivirirwa zvakafanira semavhairi kana maapuroni kudzivirira muviri wako kubva pakurasa, tsvina, uye zvidiki zvinokanganisa.
  2. Sarudza zvipfeko zvinogadzirwa kubva kuzvinhu zvinogara zvinopa kufema uye nyaradzo panguva yekugadzirisa mabasa.
  3. Chengetedza mbatya dzakachena uye dzakasimba dzekudzivirira kuchengetedza hutsanana uye kuve nechokwadi chekuvhara zvakanyanya panjodzi dzepabasa.

Kubata Kwakachengeteka Kwezvikamu

Maitiro Akakodzera ekusimudza

  1. Ita nzira dzekusimudza dzakakwana nekukotama pamabvi, kuchengetedza musana wakatwasuka, uye kushandisa tsandanyama dzemakumbo kuti dziwane simba.
  2. Simudza mitoro pedyo nepakati pemuviri wako wesimba rinokwevera pasi kuti uderedze kunetsekana kwemhasuru uye kuderedza njodzi yekukuvara kwemusana.
  3. Dzivisa kumonyoroka uchisimudza zvinorema, uchitenderedza tsoka dzako panzvimbo kuti uchengetedze kugadzikana uye kudzivirira tsandanyama kushushikana.

Kunzvenga Njodzi dzeMagetsi

  1. Koshesa kuchengetedzeka kwemagetsi nekubvisa zvitubu zvemagetsi usati waita kugadzirisa pazvinhu zvemagetsi.
  2. Shandisa insulated maturusi paunenge uchishanda padyo nemaseketi mhenyu kana waya dzakafumurwa kudzivirira kuvhundutsa kwemagetsi kana maseketi mapfupi.
  3. Gara uchiongorora tambo, mapulagi, uye nzvimbo dzekubuda nadzo kuti dzinenge dzakuvadzwa, uchidzora midziyo isina kunaka nekukasira kuderedza njodzi dzemagetsi.

Load Management

Kuve nechokwadi cheKutakura Kwakakodzera Kugona

  1. Verify theuremu kugonaye stacker yako usati wabata mitoro, kuve nechokwadi kuti inoenderana nezvakatsanangurwa nemugadziri.
  2. Govera mitoro yakaenzana pamaforogo uye dzivirira kudarika iyo stacker yehuremu hwepamusoro kudzivirira kukuvadzwa kwechimiro.
  3. Ongorora machati ekutakura kana zvinyorwa zvekutungamira pane zvinotakura mutoro zvichienderana nehukuru hwemutoro uye zvigadziriso.

Kudzivisa Kuwandisa

  1. Chenjerera paunenge uchiisa zvinhu pane stacker, kudzivirira kuwandisa izvo zvinogona kutungamira mukusagadzikana kana kupinza njodzi.
  2. Chengetedza uremu hwekutakura nekungwarira panguva yekushanda uye gadzirisa kugovera sezvinodiwa kuchengetedza chiyero uye kutonga.
  3. Dzidzisa vashandisi nezvemiganho yekuremedza uye maitiro akachengeteka ekurongedza kuti uderedze njodzi dzine chekuita nemidziyo yekuremedza.

Nekunyatsoomerera kune aya matipi ekuchengetedza ekuchengetedza mabasa pane yako semi-yemagetsi self-loading stacker, unoisa pamberi kugara zvakanaka iwe uchiwedzera mashandiro ekushanda mumabatiro ekubata zvinhu.

Kukwirisa Hydraulic Stacker Performance

Nekuisa pamberi kuchengetedza, kushanda, uye kuenderera mberi kwekusimudzira, vashandisi vanogona kuve nechokwadi chekuti semi-yemagetsi inozvitakura stacker inoita zvakanaka.Kutevera gwara rekugadzirisa nekushingairira kunowedzera hupenyu hurefu hwemidziyo uye kushanda zvakanaka.Gamuchira cheki dzenguva dzose uye maitiro ekugadzirisa kuti uvhure iyo yakazara mukana weiyo stacker uchichengetedza nzvimbo yekushanda yakachengeteka.

 


Nguva yekutumira: Jun-26-2024